A automatic flow wrapping system is an automated packaging system that wraps individual products in flexible packaging film. The machine forms long seals and cross seals to create a closed package.The finished format is usually described as a pillow pack.Rather than relying on repeated manual wrapping, flow wrapping machinery supports a continuous packaging process. This makes the equipment suitable for production lines that require fast and consistent packaging.How Does Flow Wrapping Machinery Work?Automatic flow wrapping equipment uses a continuous roll of flexible film to wrap products at a steady production rate.1. Automatic Product FeedingA conveyor or connected feeding system automatically moves products into the machine.2. Film FormingAs the item travels forward, the machine forms the flexible film around it.3. Sealing Along the PackA longitudinal seal joins the film beneath or above the product, forming a continuous tube.4. The Pack Is Sealed and SeparatedCross seals are formed at each end before the package is cut from the continuous film.5. The Completed Pillow PackOnce sealed and cut, the finished pack moves out of the machine ready for handling, delivery or sale.What Are the Benefits of Flow Wrapping Machines?Many manufacturers invest in flow wrapping machinery to increase production efficiency while maintaining packaging quality.Fast Packaging OutputAutomatic systems can package thousands of products per hour, depending on the product and machine specification.Consistent Packaging QualityThe machine applies consistent seals and pack formatting to every item. This can help produce a consistent presentation across a production run.Less Manual HandlingAn automated system reduces hands-on work throughout the wrapping process. Staff can therefore spend less time on repetitive packaging work.A Protective Film BarrierFlow wrapping helps protect products from dust, moisture, contamination and physical damage during distribution and storage.Adaptable Product HandlingThe equipment can be configured for varied product formats and packaging materials.Common Flow Wrapping ApplicationsThe process can package products from several different sectors.Products frequently packaged in this way include: Biscuits Cakes, bread products and other bakery goods Chocolate and confectionery Fruit and vegetables Frozen foods Medical devices Pharmaceutical goods Personal care products Domestic and consumer products Hardware components Its suitability for food and non-food applications makes flow wrapping a common packaging method in manufacturing.What Films Can a Flow Wrapping Machine Use?Different film materials can be used according to the packaging requirements.Common materials include: Biaxially oriented polypropylene film Polyolefin film Polyethylene film Polyethylene terephthalate film The correct material will be determined by the product type, storage period, presentation requirements and production setting.When Is It Time to Use Flow Wrapping Machinery?Companies often adopt flow wrapping machinery when hand packaging can no longer keep pace with demand.A flow wrapping machine may be suitable if: Production volumes continue to increase Hand wrapping creates a production bottleneck Packaging quality varies between operators You need more repeatable packaging results Labour costs are increasing Automatic packaging can improve productivity while maintaining consistent pack quality.What Features Should You Look for in Flow Wrapping Machinery?The correct machine should be chosen according to the product and production requirements.Useful machine features include: Packaging speed Product size capacity Fast and straightforward changeovers here Photocell registration for printed films Integrated date or batch coding Compatibility with automatic feeding systems User-friendly controls Consistent and dependable seals The correct choice depends on your products, current production volume and future growth plans.What Is the Difference Between Flow Wrapping and Shrink Wrapping?Although both methods use flexible film, the packaging processes are different.A flow wrapper creates a closed pillow-shaped pack using continuous film.A shrink wrap machine surrounds the product with shrink film before applying heat to tighten the material.Businesses should consider presentation, product characteristics and post-production handling when selecting a system.Can a Flow Wrapper Integrate with Existing Equipment?Yes. Many flow wrapping machines are designed to connect with existing production equipment.Compatible equipment may include automatic feeders, conveyors and labelling systems. This allows manufacturers to increase packaging output without rebuilding the entire production process.Kempner Flow Wrapping SystemsKempner UK has more than 50 years of experience supplying packaging machinery and materials throughout the UK.The available machinery includes horizontal and vertical flow wrappers for food and non-food applications.Available options include photocell registration, date or batch coding and machine configurations for specific production needs.Kempner also provides installation, commissioning, servicing and ongoing technical support. These services can help businesses support dependable long-term production.Flow Wrapping Machine FAQsWhat Is a Flow Wrapping Machine Used For?A flow wrapping machine wraps separate products in flexible packaging film and produces closed pillow-shaped packs. These packs can protect products during storage, transport and retail display.Can Food Be Packaged with a Flow Wrapper?Yes. Flow wrapping is widely used for many bakery, confectionery, snack and fresh-food applications. It provides secure and hygienic packaging.Can a Flow Wrapper Be Used for Manufactured Goods?Yes, they can. Manufacturers use flow wrapping machinery for pharmaceutical products, medical devices, hardware, cosmetics and consumer goods.How Many Products Can a Flow Wrapper Package?Operating speed depends on the machine and the product being packaged. Many high-performance machines can package thousands of individual items each hour.